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How to Ship Frozen Food

Shipping frozen and cold foods needs to be properly managed and coordinated so that the products are in good condition when they reach their destination. For eCommerce companies that deal with perishable products, it is essential to comprehend the specifics of shipping these products to avoid losses and satisfy the customers. This guide will give you a detailed understanding of the proper procedures, packing methods, and expenses involved in shipping frozen foods.

Common Challenges of Shipping Cold and Frozen Food

Shipping of frozen foods has its own set of problems that need to be solved in order to deliver the products in their best state. Some of the challenges that are frequently associated with shipping frozen foods are temperature, humidity, and spoilage.

Extreme Temperatures: Frozen foods are considered to be very sensitive to changes in temperature. Extreme heat or cold can spoil the product, which affects both quality and safety. To avoid this risk, we recommend using such express delivery services as USPS Priority Mail Express, UPS Next Day Air®, or FedEx First Overnight as they minimize the time of transportation and the impact of adverse conditions on the goods.

Humidity: Another factor that threatens the quality of frozen foods is humidity. It can lead to condensation and therefore water damage and possible spoilage of the food items. Using gel packs or dry ice in your shipments also helps to maintain the temperature and avoid the ice from melting.

Spoilage: The major risk that is associated with the transportation of perishable goods is that they may get spoilt. Frozen foods can melt and spoil before they get to their destination if they are not well insulated and refrigerated. You should pack the products in insulated boxes, coolant materials, and employ the right shipping methods.

A Step-by-step Guide on How to Pack Frozen Foods for Shipment

The packaging of the frozen foods is crucial in a way that will maintain the right temperature throughout the shipping process. Here are the detailed steps to pack frozen foods effectively:

Wrapping Frozen Foods: First, we recommend packing your frozen food items in watertight bags to avoid any leakage. This is especially so where the item is sensitive to heat or has the tendency to spill during transportation. Wrapping the plastic bag in another layer of bubble wrap will also help to prevent any damage to the item.

Using Insulated Boxes: Select the right insulated box for your frozen products. Foam containers or any other insulated boxes ensure that the temperature of the contents does not change and also ensures that the contents do not shift within the shipping container. These boxes are very important in ensuring that your frozen foods do not defrost during the time of transportation.

Adding Coolant Materials: Pack your frozen items in the insulated box and put gel packs or dry ice on it. Gel packs are appropriate for cold items but not for freezing, whereas dry ice is appropriate for freezing. When using dry ice, it is important to adhere to the shipping standards since it is classified as a dangerous substance.

Sealing and Labeling: Close the shipping box properly with the help of high-quality packing tape. Place any hazardous material stickers that are necessary on the package and also write ‘frozen food’ on the package. Proper labeling makes the handlers know what is inside the package and how they should handle it.

The Best Way to Ship Frozen Foods

To address the main challenges that online merchants face when shipping frozen foods through couriers, we recommend the following points:

Using Express Courier Services: You should use express courier services when shipping frozen foods in order to reduce the chances of spoiled food. Delivery services like UPS Next Day Air®, FedEx Priority Overnight, and USPS Priority Mail Express are fast and minimize transit time and time spent in extreme temperatures. 

Choosing Appropriate Shipping Containers: Choose strong shipping containers that are well insulated like foam insulating containers or dry ice containers. These containers are useful in preserving the required temperature during the shipping process to retain the frozen foods.

Avoiding Shortcuts: It is important not to compromise on the packaging of frozen food. And it is also important to use a sufficient amount of padding, coolant materials and strong containers to avoid spoiling the items. Using good packaging material is cost effective since it helps to avoid cases of damage to the shipment through spoilt products.

Considering Shipping Insurance: Shipping insurance is a way to be safeguarded against lost, stolen or damaged parcels. While most standard insurance policies do not cover perishables, we advise to consult with the courier about the available insurance to cover valuable shipments.

Shipping Frozen Foods with the Leading Carriers

Large and reliable couriers like USPS, FedEx, and UPS have roughly the same requirements and guidelines for shipping frozen and cold foods. But there are some differences.

Shipping with USPS

USPS permits the shipment of frozen foods but you have to pack the food in a certain way. Keep in mind that USPS does not have refrigeration services but they have general advice to give in order to avoid compromising the food. Here are the Kkey points for shipping frozen foods with USPS:

Packaging: Employ containers that are leak proof and should be adequately packed with padding and coolant materials. Dry ice is allowed but needs to be regulated, for instance, it needs to be labeled properly and cannot be in large quantities.

Recommended Materials: Thick polystyrene boxes are better than cheap Styrofoam coolers. Make sure that the package is not sealed well to allow for condensation and the carbon dioxide gas from the melting ice to escape.

Labeling: Packages with dry ice must bear a Class 9 DOT miscellaneous hazardous material warning label and the words “Carbon Dioxide Solid, Or Dry Ice”. Attach the shipper’s declaration for dangerous goods that is usually placed on the outside of the package.

Shipping with FedEx

FedEx offers good services for shipment of perishable goods in whole, and therefore it is suitable for shipment of frozen foods. Below are some of the most important rules when shipping with FedEx:

Packaging: Place the food in insulated foam containers with thick walls (minimum of 1-1/2” thickness) and ensure to label the containers adequately if you are using dry ice.

Service Options: Temp-Assure is a service provided by FedEx that provides a number of temperature control solutions. Perishable products should be able to last at least 24 hours longer than the delivery promise at FedEx Express.

Shipping with UPS

UPS also provides reliable services for shipping frozen foods and has similar shipping guidelines with FedEx. The following are the major points to look at when dealing with UPS:

Packaging: Place the food in an insulated foam container and put a plastic bag over the food to minimize the effect of heat. Dry ice and gel packs are allowed but there is a limitation on the amount of more than 5.5 pounds of dry ice through the air.

Service Options: UPS Next Day Air® is recommended for the transportation of frozen foods so that the time taken for the food to be in transit is minimized. Ideally, the shipment time should not take more than 30 hours so that the products do not get spoilt.

How Much Does It Cost to Ship Frozen Foods?

There are several factors that influence the cost of shipping frozen foods.
These factors that determine the cost of shipping frozen foods include: the weight of the product, the distance it will be shipped and the level of service. 

Also, when considering shipping, be sure to account for dry ice and packing gel based on item weight and delivery distance. And make sure to assess the necessary materials and potential service fees from your courier to find the cheapest way to ship frozen foods.

The following are the estimated costs of shipping a 5-pound frozen food package of size 12 x 10 x 5 inches from New York to Los Angeles with the major carriers in 2024:

USPS

  • Priority Mail Express: 1 business day, $78.60
  • Priority Mail: 1-3 business days, $27.75

UPS

  • Next Day Air®: The following business day $140.84
  • Next Day Air® Early: By the next business day and before 8 a.m. , $177.07

FedEx

  • First Overnight: 1 business day, $214.67
  • Priority Overnight: 1 business day, $177.24 

Additional Tips for Shipping Frozen Foods

Here are some additional tips to keep in mind when transporting frozen and cold foods. By following these tips, you will improve your shipping experience and your customers will be satisfied.

Monitoring Weather Conditions: Keep an eye on weather forecasts along the shipping route and at the destination. Extreme weather conditions can impact the effectiveness of your packaging materials and the overall safety of your shipment. Adjust your shipping plans accordingly to avoid potential delays or damage.

Communicating with Customers: Provide clear communication to your customers about the expected delivery time and any special handling instructions. This helps manage their expectations and ensures they are prepared to receive the shipment promptly.

Using Temperature Monitoring Devices: Consider using temperature monitoring devices inside your packages to track the temperature throughout the shipping process. These devices provide valuable data that can help you identify any issues and improve your packaging and shipping methods.

Building Relationships with Reliable Mail-Forwarding Service: Using Qwintry Global gives you access to the most cost-effective shipping rates. All you need to do is sign up on our web-site and get a free account. You will be able to generate, buy and print USPS shipping labels, domestic and international, at discounted prices.

Evaluating and Improving Your Shipping Process: Regularly evaluate your shipping process to identify areas for improvement. Gather feedback from customers and monitor shipment performance to make necessary adjustments and enhancements. Continuous improvement ensures that your shipping methods remain effective and efficient.

Shipping frozen and cold foods requires careful planning and adherence to best practices to ensure the products arrive in optimal condition. By using appropriate packing materials, choosing express courier services, and following specific guidelines for each carrier, you can ensure your frozen foods are delivered fresh and in perfect condition. Investing in quality packaging, considering shipping insurance, and continuously evaluating your shipping process will enhance customer satisfaction and contribute to the success of your business. With these comprehensive guidelines, you can confidently ship frozen foods and expand your eCommerce operations, maintaining the highest standards of quality and reliability.


Posted 2 weeks ago